Foam Brick and Fork Stanchions

(61 days until the 2012 WHPSC)

Foam halves glued to steel armature

About as aerodynamic as a Winnebago right now

Boring a chunk of aluminum to hold the fork stanchions for machining

The finished stanchion holder

First half of first fork stanchion

Checking the fit after machining the second half of the first fork stanchion

Closeup at the fork crown end

Closeup at the dropout end

Another closeup showing the notch resting on the fork crown

Here's what the finished stanchion looks like with the holder removed

Like the world's largest hypodermic needle

Checking the fit of the second stanchion

Closeup of the fork crown end

Closeup of the dropout end

Another closeup showing the notch resting against the fork crown. Time for a welding fixture!